Tag: Vegan softgel

INW Bee Health: Our Soft Gel Manufacturing Services

INW Bee Health: Our Soft Gel Manufacturing Services

Softgels

INW Bee Health is a leading UK manufacturer of soft gels for dietary supplements, including fish oil and omega-3 capsules.

A recent £1M investment in soft gel production at INW Bee Health enhanced production capacity by over 50% for batch sizes over a million.

Separate bovine and vegan soft gel production lines include separate drying tunnels and strict food manufacturing processes for vegan certification.

As a contract manufacturer to the health industry, we produce millions of soft gels yearly for popular health brands and own-label product lines.

Leaders in soft gels

INW’s leadership in soft gel spans capacity and quality, with BRCGS AA+ grading, having first invested in UK soft gel manufacturing in 2015.

Recent upgrades to the INW Bee Health plant, which includes new machinery for grading, sorting, and polishing, have primarily focused on automation.

The goods-out process, previously manual, has been fully automated to improve efficiency and consistency in the production process.

With direct processing capabilities, a new drying tunnel specifically for vegan soft gels, and a dedicated room for blending vegan materials, INW’s manufacturing capacity has expanded for the growing vegan and vegetarian markets.

Large-scale capacity

INW Bee Health supports soft gel production for more than 1,000,000 units, with 24/5 and the packing hall supporting 300k units per week.

Depending upon the formulation or size of bespoke softgel products (bovine and vegan varieties), Our MOQS range from 500K – 1M quantities. Oval and oblong soft gel manufacturing is supported, from sizes 20 oblong to 26 oblong, and 5 to 16 ovals, to support all product requirements.

£1M soft gel investment

2024’s £1M investment in the INW Bee Health soft gel facility sees vegan soft gel manufacturing made possible for the first time, with a dedicated room for preparing, filling, processing, and packing vegan capsules.

Vegan soft gel capsule material is blended and processed directly to the machine, ensuring zero possibility of contamination, with automation for maximum uptime.

Vegan Facility Now operational

With our vegan facility now available we can now announce we are offering the below in our phase 1 launch.

  • Astaxanthin 12mg SVC
  • Omega 3 Algal 1000mg SVC
  • Vitamin D 1000iu SVC
  • Evening Primrose Oil 1000mg SVC
  • Lutein 20mg SVC 
  • Sea Buckthorn Oil 1000mg SVC
  • Vitamin D 2000iu SVC
  • Cod Liver Oil 1000mg SVC
  • Peppermint Oil 50mg SVC
  • Vitamin A 1800ug SVC
  • Vitamin K2 100ug SVC
  • Evening Primrose Oil with Vitamin E and B6 SVC

Any enquiries please email sales@beehealth.com or call 0126260790 to speak with one of our account managers.

Accreditations

Soft gel manufacturing capacity is one thing, but what if you want your products certified organic, vegan, or halal?

INW has that covered, too.

A few accreditation highlights:

  • BRCGS AA+ is the top global standard for evaluating supply chains across food safety, packaging, storage, distribution, consumer products and ethical trade practices.
  • ISO 9001, for quality management.
  • ISO 45001, for occupational health and safety.
  • Kosher
  • Halal
  • FDA Registration
  • Informed-Sport
  • Organic: Soil Association

These accreditations ensure the safe handling of your products to meet strict standards for resale in the UK, EU, US, and the rest of the world.  

Soft gel supplements

INW Bee Health produces soft gel fish oil and Omega-3 fatty acids, oil-based multivitamins, vitamin D, vitamin E and plant-based oils, such as flaxseed and evening primrose oil, as a white label contract manufacturer.

Bovine versions are the most popular, but introducing vegan soft gel facilities brings new market possibilities to clients offering plant-based supplements.

Health and supplement brands offering hardshell capsules and tablets can provide soft gel alongside these delivery systems.

The body easily absorbs the liquid or oil-based contents in the soft gel compared to powder or tablet forms, and the size and shape of the soft gel—e.g., oval or oblong—impacts absorption time and makes it easier or harder to swallow.

Soft gel packing facilities

INW doesn’t just manufacture soft gel capsules – it packs them, too.

The packing hall is 541m2 and can pack up to 300k units per week, including PET and glass bottles. Seamless collaboration with speciality packaging printers for custom labels ensures clients receive retail-ready soft gel products.

INW provides a way for companies to run efficient nutrition brands and produce own-label goods with quality, certification, and packing handled by experts.

New products and innovation

INW’s pharmacologists, chemists, and research scientists formulate new nutritional products for soft gel to assist ambitious brands with market penetration.

The dedicated new product development department has full laboratory capabilities, providing complete research solutions for your brand.

To reduce your product development costs, you can order bespoke formulations, such as vitamin and mineral combinations, or harness in-house innovation with multiple off-the-shelf supplements, including oil-based vitamins like Vitamin D3 2000iu.

Product innovation suggestions ensure your health supplement brand has in-market knowledge of the latest products ahead of competitors. You can also get the first opportunity on available stock to meet market demand.

Summing up

INW Bee Health is your one-stop shop for soft gel manufacturing, with £1M invested in soft gel expansion in 2024.

Bovine and vegan soft gel production for oil-based vitamins and minerals and emerging health foods like propolis give you a market advantage.

Add our new product development lab, and we will become a full-service innovation partner to empower your future product lines.

Please contact our sales team (sales@beehealth.com) for further information.

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INW Bee Health: Our Capabilities

Bringing ideas to life is something all contract manufacturers do, but innovating and guaranteeing quality in highly regulated sectors like nutrition? That’s another ballgame.

At INW Bee Health, we’re changing the game with a closed-loop new product development and manufacturing solution for nutrition brands.

Our current handling capacity is of circa 300 million two-piece capsules, tablets and softgel capsules a month (January, 2024). We have plans  and investment strategies in place throughout 2024 to increase capacity in all formats.

Our private label manufacturing services enable your company to make safe, market-ready nutrition and wellness products.

We can take products from concept to commercialisation with our in-house product development, laboratory, and production facilities – everything you need to get your foot in the market (with brilliant customer support to boot).

Capability Highlights

  • Our state-of-the-art 541 m2 packing hall operates 24/5 and has the potential for 24/7 capacity to meet high volume demands.
  • Expertise in accommodating diverse packaging formats, such as bottles, flat packs, and pouches, rapidly bringing innovative product concepts to market.
  • Seamless collaboration with speciality packaging printers for customised labels, cartons, and other components.
  • Stringent quality controls with every batch receiving Certificates of Analysis before distribution.
  • Cost-effective outsourcing streamlines the entire process from manufacturing to delivery for maximum productivity.
  • Extensive manufacturing capabilities to optimise efficiency for each client project.
  • We have a dedicated R&D team with pharmacologists and scientists developing cutting-edge, market-leading formulations.
  • Part of the global INW network ensuring supply chain resilience and scalability to handle large volume runs.
  • BRC AA+ certification – the highest food safety standard demonstrating unwavering commitment to quality.
  • We can lower your manufacturing costs, bring new products to market, and develop private-label vitamin and supplement lines.
  • Enjoy first opportunities on available stock and logistical support to ensure your products arrive where they need to.
  • We have recently invested a staggering £1M into our Softgel facility at INW Bee Health

Softgel Investment

We have invested a staggering £1M into our Softgel facility at INW Bee Health.

  • This investment will increase our production output by 50% and will support us in achieving the manufacture of Vegan softgels coming this summer!
  • New drying tunnel which will allow the increase of production for Bovine Softgels, including an additional tunnel for Vegan softgels.
  • Dedicated room for blending of the Vegan material which will be processed directly to the machine.
  • Machinery upgrades for grading/sorting and polishing, this has automated the goods out process eliminating the manual processes we had in this area
  • Increase of capacity for Bovine Softgels.

Site visits available from June 2024 to review the new extended facility and the automation of certain processes

Bespoke Formulation Manufacturing

We have complete laboratory capabilities to replicate your formulations and improve them, putting us in the strongest position to bring your ideas to market.

Our closed-loop solution provides a way to run an efficient nutrition brand with quality, certification, and packing handled by our experts. You can order bespoke formulations or choose from multiple off-the-shelfers:

  • Vitamins such as Vitamins A, B, C, D and E.
  • Minerals such as calcium, magnesium, zinc, and selenium.
  • Herbals and organics like ginkgo biloba and maca root.
  • Women’s health products like marine collagen complex with copper.
  • Men’s health products like vitality boosters.
  • Joint and heart health products such as garlic oil and beta-glucan complex.

We are the market leader for soft gels and various tablets, capsules, liquids, powders, tinctures, gels, creams, pastes, and sprays with unique ingredients.

New Products and Delivery Innovation

Our pharmacologists, chemists, and research scientists work together to formulate cutting-edge nutritional products like oil-based vitamins.

Market foresight keeps our research and development on track with products consumers want rather than wasteful products that benefit no one.

Many of our customers request bespoke formulations tailored to specific customer needs and market demands, using unique ingredients or a different delivery system, such as soft gels instead of tablets.

Once a promising innovative product is developed, our production facilities ensure it reaches customers quickly while maintaining uncompromising quality standards.

Packing Capabilities 

We can pack 300,000 units per week and support their production across product development, manufacturing, packaging, and worldwide delivery – all under one roof – collaborating with specialty packaging printers to produce customised labels and cartons.

These printers include twin-head filling counting machines, automated cappers, Enercon induction sealers, shrink ovens, and inline batches.

No other supplier offers such impressive packing capabilities with support for PET and glass bottles, flat packs, and pouches to suit all delivery formats.

BRCGS accredited

Quality and safety are paramount in the nutritional products industry, and that’s why INW has achieved the highest possible distinction: BRCGS AA+ certification grade.

BRCGS is the preeminent global standard for evaluating supply chains across food safety, packaging, storage, distribution, consumer products and ethical trade practices.

Independent research from the University of Birkbeck demonstrates the significant value and economic benefits that BRCGS certification delivers to companies.

Attaining the AA+ grade is a powerful testament to INW’s relentless commitment to upholding the highest standards across every process, procedure, and facet of its quality management system. It represents the culmination of hard work, dedication, and competence exhibited by INW’s quality teams and the entire organisation.

Summing Up

Your nutrition brand needs a contract manufacturer whose quality, capacity, and support are on point alongside a robust supply chain that can shield you from pandemics, wars, and other global issues that could put you out of business.

We leverage decades of R&D experience, world-class production capabilities, product development prowess, and a global supply chain to be your leading contract manufacturer for nutrition and wellness products.

Trust INW Bee Health to manufacture your nutrition and wellness products and focus on growing your brand. We’ve got you covered.

 

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